Construct a solid wood Do-it-yourself chevron barn doorway with a herringbone sample. Photo tutorial moreover a PDF woodworking strategy to make it simple to construct your individual barn doorway from reclaimed wood or fresh new lumber.
See extra Do-it-yourself doorways and barn doorways in our Shut The Front Door Do-it-yourself sequence, moreover our picks for cost-effective barn doorway hardware in this article.
How to Construct a Chevron Barn Door
by reader Emily Seaton | woodworking strategy by Amy of Hertoolbelt
Emily constructed this gorgeous wood chevron barn doorway as aspect of her boys’ bathroom renovation. She shares her tale down below, and Amy has put with each other a developing strategy so you can construct your individual doorway just like Emily’s!
Get the detailed woodworking strategy Here to construct your individual chevron barn doorway making use of new lumber, or making use of reclaimed hardwood flooring like Emily reveals in the picture tutorial down below.
The concluded barn doorway actions 39 ½” W x 84 ½” H x one ½” D.
Products and Equipment
This write-up is made up of affiliate links master extra and go through our complete disclosure policy in this article.
The chevron barn doorway is constructed making use of plywood and luan, with 1x lumber for the design and style and herringbone specifics. (Emily reveals how she employed reclaimed wood flooring down below.)
Setting up A Wooden Chevron Barn Door for a Boys’ Lavatory Renovation
Hello there Remodelaholics! My title is Emily and I dwell in this article.
We moved into this ninety something calendar year previous Kansas City household much less than a calendar year ago with three boys (like an infant, a 4 calendar year previous and a 5 calendar year previous), a seventy pound canine and an insane belief that we could rehab most all of it on our individual. What it lacked in contemporary necessities (it had no duct operate, gutters, insulation, and so forth.) it designed up for in charm and house.
When we walked in for the inspection there was h2o pouring via the entryway, remnants of termites in the eating home and asbestos in the popcorn ceiling. To say this was a fixer upper was an understatement but we cherished the massive corner ton, the format and the community.
This is Ga.
She lived in this article just before me, with her two adult bachelor sons. From what I can explain to via photos and letters the household still left guiding, Ga and her boys feel like beautiful folks who adored this previous household and designed many good reminiscences in it. Although we now individual the household, there is nonetheless a great deal of Ga to be identified just about everywhere (like this portrait which my spouse keeps hanging on our next ground landing for some cause).
Ga and I share a love for this previous beautiful household. Nonetheless we aspect approaches when will come to the ideal way to present off its historic splendor. Ga preferred to include it up with levels of wallpaper, paint, carpet and velvet (yes we removed a truckload of dusty velvet drapes). Now, I am heading home by home in an exertion to restore the first wonders of our forever household although weaving in a several contemporary gems. Somewhere between creating faculty lunches, naptimes and chasing all-around my just one calendar year previous, I am seeking to find the time to convert Georgia’s household into just one that I can simply call my individual.
I am absolutely sure that Ga would not approve.
We have no strategies to at any time shift so I take complete comfort and ease in creating this household just as we want it. My spouse and I ended up forced to construct sets although in university to satisfy our Theater scholarships. Minimal did I know how fruitful those shop classes would be for us! We have hardly ever rehabbed a household just before, but we dove it head first and haven’t looked again. Our most the latest undertaking associated turning an out-of-date bedroom and connected tub into a house for my two oldest boys. Here is the house just before (Of course, that is pink floral wallpaper. And yes, it is also on the ceiling. I informed you Ga was just about everywhere):
And in this article is the bathroom which we took down to the studs, leaving only the ceiling and the first hexagon mosaic tile ground.
This home wanted many matters, like a new bathroom doorway. I love to find interesting matters from weblogs, like this just one, or Pinterest, and recreate them. As they say, there is practically nothing new less than the solar and I am not over thieving any thought that is a excellent thought. I identified an brilliant model of a barn doorway on The Accent Piece and understood I desired to make it, or just one like. Here is the doorway I finally came up with (which Amy designed woodworking strategies for in this article):
Why pick out a barn doorway?
I decided on a barn doorway simply because in elevating three boys less than the age of seven the physical appearance of my household frequently appears to be extra like a barnyard than a put wherever civilized folks dwell.
There ended up also practical motives that designed the barn doorway a excellent match. The first doorway swung inward and to the appropriate which is almost certainly why the gentle change was on the reverse side of the home over the sink rather of to the appropriate of the doorway wherever you would normally find the gentle change. I had visions of my boys stumbling across chilly tile in the center of the night blindly seeking to find the change over the sink. We solved this difficulty by moving the gentle change to the appropriate of the doorway but we had to do away with the inward swinging doorway. The barn doorway solved the logistical difficulty.
Some folks counsel barn doorways are not excellent for loos for privateness motives but thinking of this is within just a bedroom I imagined it would be ok. Apart from, how considerably privateness do 4 and six calendar year previous boys seriously need in any case? They seldom shut the doorway when they are executing their business as it is.
Choosing Wooden for the Chevron Barn Door
I had just lately been to my nearby Habitat for Humanity Restore and understood they had a massive stock of assorted hardwood flooring for a $one a foot. Not seriously realizing how considerably wood I wanted (I almost certainly went again three situations for extra) I picked via items I imagined ended up a excellent combine. I started out by measuring the outside of the doorway body to the bathroom. In my circumstance, it was 39” broad and 83” tall. (The printable woodworking strategies are constructed to these similar measurements, but you can modify the dimension if wanted.)
I went to Residence Depot and had them minimize a sheet of ½’ plywood and a sheet of luan down to 38” broad, just one inch limited of the doorway body width to allow for framing the outside with trim. The luan is the again of my doorway and the plywood tends to make up the center of the construction.
Once you have the resources, the doorway can be made in a several basic ways. I’ll present the pics in this article, and you can get a complete minimize list and assembly diagrams in this article in the woodworking strategy.
Time & Value
The construction of the chevron barn doorway took approximately three – two hour classes. Hanging the doorway is absolutely a team exertion but I managed the construction myself.
- Hardwood ground- $thirty
- Trowel deal with- gifted
- 4, 1×2- 8FT strips- $5
- 4×8 sheet Luan- $13
- 4×8 sheet plywood- $23
- Door hardware – $ninety eight
- Leather-based deal with- $three
- Tacks for deal with- $three
How to Construct a Do-it-yourself Chevron Barn Door
Move one: Generate the Door Base
Glue the luan and plywood with each other with wood glue. The luan side should be on the ground. Set hefty objects on major all all-around to compress the luan to the plywood and enable it dry. I employed only wood glue for this stage. I understood this would not be more than enough power for the concluded item but will go again with limited nails to safe.
Move two: Opt for Wooden for Herringbone Barn Door Sample
Begin arranging the hardwood ground to find the sample you like most. I feel it is practical to draw out a diagram just before you start off so you know what it will glimpse like. I employed 5 horizontal slats at the major of the doorway just before beginning the break up herringbone barn doorway sample – or simply call it chevron, regardless of what you like.
The printable woodworking strategies have a complete diagram and minimize list, like board widths, to make the format simple.
I started out laying out and developing the experience of the doorway from the outside in. I didn’t have items very long more than enough to run the length of the doorway on the edges, so I put the seam on the still left wherever I prepared for the deal with to go.
Move three: Connect The Wooden Deal with
Begin securing the wood flooring edges with wood glue and one one/4” nails. Start with the major and side frames, then the major horizontal items. You can increase the bottom experience body piece now like Emily did, or hold out to set up it following the herringbone barn doorway element (like advised in the woodworking strategies).
I employed a pneumatic nail gun, which tends to make this process very speedy. In addition, there is practically nothing like making use of a nail gun to vent the frustrations of the day.
Move 4: Slash The Door Stile
Slash a 1×2 to run down the center. Wait to safe this piece right up until all of the diagonals are minimize to match. This gives you wiggle home to squeeze in the previous piece of the herringbone barn doorway sample.
Move 5: Slash and Install Herringbone Barn Door Sample
To start off the herringbone diagonals, I started out at the corner with a triangle I minimize from a broader piece of flooring. From there it was a issue of marking the length of just about every minimize right up until I got to the stop. These are all forty five diploma angles and a triangle is very practical. The woodworking strategy is made up of a detailed diagram of lengths and sizes to make this aspect even less difficult!
An edge of operating with hardwood flooring is that just about every piece is produced with a tongue and groove edge in order for the items to match into just one a different. All you have to do is set it in and carefully hammer the items with each other. Then safe just about every piece with the pneumatic gun.
Move six: Add Barn Door Body
Immediately after the front of the doorway is concluded its time to body the sides. The thickness of the doorway equaled one ½” (one/4” luan + ½”plywood + three/4” hardwood ground). This authorized me to use 1x2s strips of wood (which in fact measure at ¾” x one ½”) to body the doorway. I minimize the 1x2s at a forty five diploma angle and connected them to the outside edge with a pneumatic gun.
Move 7: Safe Barn Door Backing
The again of the doorway is just the sheet of luan. Hammer limited nails all-around the edge of the luan for extra power.
Move 8: Complete
If your precision with a observed is everything like mine, you could have gaps in the corners of the trim. Fill any imperfect corners (in my circumstance all) with wood filler. When dried, sand right up until clean.
I had meant to stain the doorway but following it all came with each other I seriously cherished the normal glimpse of the hardwood ground. I gave it three coats of polyurethane making use of a foam brush.
Reclaimed Wooden Barn Door Hardware
I acquired the barn doorway hardware on Ebay. There are a assortment of choices but I went with a basic type. (See extra cost-effective barn doorway hardware in this article.)
This doorway is hefty but did not exceed the 200lbs fat restrict of most barn doorway hardware. Considering how broad our doorway is we went with the very long six.six FT choice opposed to the 6FT. Specified the thickness of our baseboards, we hung the hardware backwards so the doorway would be farther away from the wall.
The barn doorway deal with is an previous trowel my aunt identified at an estate sale. I took it from her figuring I would use it just one day. I identified the best put within just a month.
We wanted a modest deal with to open the doorway from the inside of the bathroom. I come to a decision on a strip of leather-based that I connected with tacks.
While searching for leather-based at Pastime Lobby I can across these leather-based bookmarks. The dimension is best. I hammered it on with massive nail heads leaving some slack so the deal with would be less difficult to grab.
Concluded Barn Door + Boys’ Lavatory Renovation
Here is the concluded item, with a check out into my boys’ new bathroom. The tiling is also my operate. I credit history my spouse with the plumbing and electrical.
Bed room and Lavatory Notes:
- Bed room coloration: Benjamin Moore’s Hale Navy
- Lavatory self-importance and sinks: Ikea’s Hemnes/ Rattviken with Braviken sink
- Faucet: Ikea’s Runskar
- Mirrors: Ikea’s Savern
- Wall Tile: Residence Depot’s Snow White Brick 12×12” mosaic tile
- Floor Tile: first to the household
- Mild Fixtures: Pottery Barn Outlet, Covington Articulating Solitary Sconce with no the shade (we broke just one so decided to go with no and use Edison bulbs rather).
This doorway is the best ending contact to this mattress and tub transform. I know I love it extra than my boys do but I hope they will occur to take pleasure in it just one day far too. While I do not have a web site, you can follow me on Instagram.
Far more Do-it-yourself barn doorways:
moreover 35 extra Do-it-yourself barn doorways in this article.
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Initial released thirty Mar 2015 // Current 19 May perhaps 2020